Torch cleaning station – Binzel TCS Station


Binzel burner cleaning station TCS Compact

SKU: Binzel_TCS Category:
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Burner cleaning for maximum process reliability!

The state-of-the-art burner cleaning station TCS Compact from ABICOR BINZEL stands for quick and easy installation on almost all robot types. Highest reliability and a long service life due to high-quality components as well as environmental friendliness and work safety are further attributes of the device.

Process safety during automated welding through preventive torch cleaning, wire cutting and anti-spatter protection with the TCS Compact!

Optimal and time-saving cleaning of the gas nozzle for a reliable welding process and increased system availability – torch cleaning at its best …

1. Burner cleaning

  • Cutter, specially adapted to the welding torch
  • Clamping prisms for every gas nozzle diameter – no adjustments
  • Powerful, high-quality air motor for powerful cleaning
  • Complete dirt and dust protection

2. Injection unit TSi

  • Activated by the robot movement – no exit necessary
  • Highly efficient spray function
  • Low consumption
  • Excess anti-spatter protection agent is collected in a container
  • Fully protected for a clean environment and safe working areas

3. Wire cutting device DAV

  • Strong, reliable cutting device
  • Sharp cut for safe arc start
  • Hardened cutting blade for long life

Field of application:

MIG/MAG welding torches of all common brands

We gladly integrate the cleaning station into your robot, please contact us.

Technical data

Total weight: approx. 30 kg (stand type long), approx. 22 kg (short stand type)
Ambient temperature: +5°C to + 50°C

Pneumatic motor

Air consumption: approx. 400 l/min.
Pneumatic motor/nominal speed with oiled air: approx. 650 rpm at 6 bar

Pneumatic connection

Connection outer diameter: min. Ø 6 mm
Nominal pressure: 6 bar
Working pressure: 6–8 bar
Compressed air quality (ISO 8573-1:2010): at least class 4

Electrical connections

Control: 3 inputs for controlling the 5/2 directional control valves
Control voltage: 24 V DC
Power consumption: 2,8 W
Outputs: 2 outputs of inductive proximity switches (normally open contact - PNP)
Operating voltage: 10 – 30 V DC
Continuous current: max. 100 mA
Power consumption: ca. 14 mA (24 V)
Max. Wire diameter bei 6 bar: 1.6 mm, solid wire



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